DN Solutions
Die & Mold Solutions
Die& Mold Solutions
DN Solutions provides solutions that help ensure precision, efficiency, and quality, which are key factors in mold manufacturing.
- Wealth of experience and know-how
We continuously improve and update our experience and know-how gathered From decades in the die/mold market
- The customer comes first
We always put our customers first by providing them with unique solutions designed to produce the best results under all conditions.
- Various Die&Mold solutions
The best solutions for various mold applications such as press / plastic / forging/ die casting
- Thorough whole-process management
We provide the best full-process service, ranging from pre-order qualification to on-time delivery with continuous consideration of customer needs, and comprehensive post-delivery services for die & mold solutions
Die& Mold Solution Reference
Dies & Molds are classified into plastic molds, press molds, die casting molds, forging molds, and other specialty molds depending on the application and the material of the molded product.
Plastic mold : Bumpers are made using plastic molds.
Forging mold : Crankshaft and other forging molds.
Die casting mold : Engines are made using diecasting molds.
Press mold : Exterior of the cars body are made using Press die.
Specialist mold : Tires are made using other specialist molds.
Workpiece Solution
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Hose Connectors Hose ConnectorsCharacteristics of machining- Smooth surfaces
- Material: HP4M (HRC32)
DVM 500 II Characteristics- High speed & high accuracy vertical machining center
- High speed spindle·BT 40 highaccuracy
Option- Tool length measurement: TS27R
- Mold package: DSQ3
(Data server 1GB, Look ahead 600 blocks)
MP 6500 Characteristics- High speed & high accuracy vertical machining center
- High speed spindle·BT 40 highaccuracy
Option- Tool length measurement: TS27R
- Mold package: DSQ3
(Data server 1GB, Look ahead 600 blocks)
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Embossing Pattern Embossing PatternCharacteristics of machining- Smooth surfaces
- Sharp edges
- Rigidity for Z axis
- Material: NAK80 (HRC40)
FM series Characteristics- Super high speed & accuracy vertical machining center
- Super high accuracy·High speed spindle ·High rigidity
Option- Tool length measurement: TS27R
- Mold package: DSQ3
(Data server 1GB, Look ahead 600 blocks) - Special lubrication supply for Z axis:
Repetitive Z axis movement in short stroke
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Tableware (Fork, Spoon..) Tableware (Fork, Spoon..)Characteristics of machining- Smooth surfaces
- High accuracy
- Profile tolerance 0.03mm
- Material: SKD11 (HRC 56)
NX 5500 II Characteristics- High speed & high accuracy vertical machining center
- High speed·BT 40·High accuracy
Option- Tool length measurement: TS27R
- Mold package: DSQ3
(Data server 1GB, Look ahead 600 blocks) - Thermal displacement compensation:
Spindle & structure
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-Crankshafts.png)
Crankshafts CrankshaftsCharacteristics of machining- Surface < Ra1.6
- High accuracy
- Profile tolerance: 0.1mm
- Material: 8NiCrMo (HRC58)
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VM 1260 (8K RPM) Characteristics- High rigidity vertical machining center
- Heavy cutting·BT 50·Large Mold
Option- Tool length measurement: TS27R
- M.Q.L . coolant unit
- Mold package: DSQ3
(Data server 1GB, Look ahead 600blocks) - Shrink fit tooling system (MST)
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17”Wheels 17”WheelsCharacteristics of machining- Smooth surfaces
- Material: NAK80 (HRC 40), Chemical wood
DVM 500II Characteristics- High speed & high accuracy vertical machining center
- High speed·BT 40·High accuracy
Option- Tool length measurement: TS27R
- Air blower
- Mold package: DSQ2
(Data server 1GB, Look ahead 200 blocks)
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Wheel Hubs Wheel HubsCharacteristics of machining- Smooth surfaces
- Material: SKD11
MP 6500 Characteristics- High speed & high accuracy vertical machining center
- High speed·BT 40·High accuracy
Option- Tool length measurement: TS27R
- M.Q.L coolant unit
- Mold package: DSQ3
(Data server 1GB, Look ahead 600 blocks)
DVM 500II Characteristics- High speed & high accuracy vertical machining center
- High speed·BT 40·High accuracy
Option- Tool length measurement: TS27R
- M.Q.L coolant unit
- Mold package: DSQ3
(Data server 1GB, Look ahead 600 blocks)
-
Transmission Cases Transmission CasesCharacteristics of machining- Smooth surfaces
- Material: SKD61 (HRC 56)
- Profile Tolerance 0.03mm
DVF 6500 Characteristics- High speed & high accuracy simultaneous 5-axis machining center
- 500 x 500mm pallet · LPS 5000 ·Unmanned automation
Option- Tool length measurement: TS27R
- Touch probe (OMP60), Datum ball, Dcp-i
- Mold package: DSQ3
(Data server 1GB, Look ahead 600 blocks) - Thermal displacement compensation:
Spindle & structure
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Automotive Die Castings 
DCM 2740F II Characteristics- High precision bridge type machining center
- 6000 r/min
Option- Max. spindle speed: 6000 r/min (25/22 kW (33.5/29.5 Hp))
- Table size (Width x Length):
2200 x 4100 mm (86.6 x 161.4 inch) - Effective size between columns
(Width x Height): 2700 x 1650 mm
(106.3 x 65.0 inch) - Table load capacity: 20000 kg(44092.5lb)
- Semi-guard: applied
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-Roof-Punches.png)
Roof Punches Roof PunchesCharacteristics of machining- Smooth surfaces
- Material: GC200
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VM 1260 (12K RPM) Characteristics- High rigidity vertical machining center
- Heavy cutting·BT 50·Large Mold
Option- Tool length measurement: TS27R
- Mold package: DSQ2
(Data server 1GB, Look ahead 200 blocks)
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Automotive Press 
DCM 3250F II Characteristics- High precision bridge type machining center
- 6000 r/min·AAC 4-station · 90 degree angle,Extension,Universal head
Option- Max. spindle speed: 6000 r/min (22/18.5kW (29.5/24.8 Hp))
- Table size (Width x Length):
2700 x 5100 mm
(106.3 x 200.8 inch) - Effective size between columns
(Width x Height): 3200 x 2000 mm
(126.0 x 78.7 inch) - Table load capacity: 33000 kg(72752.5lb)
- AAC: Linear shuttle 4-station
- Head attachment: 90 degree angle, Extension 6k, Universal 4k head
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Automotive Press
DCM 2740F II Characteristics- High precision bridge type machining center
- 6000 r/min·Extension head·AAC 2-station
Option- Max. spindle speed: 6000 r/min (22/18.5kW (29.5/24.8 Hp))
- Table size (Width x Length):
2200 x 4100 mm
(86.6 x 161.4 inch) - Effective size between columns
(Width x Height): 2700 x 1650 mm
(106.3 x 65.0 inch) - Table Load Capacity: 20000 kg (44092.5lb)
- AAC: Linear shuttle 2-station
- Head attachment: Extension head
-
Automotive Press
DCM 2740F II Characteristics- High precision bridge type machining center
- 6000 r/min·Extension, Universal head·AAC 2-station
Option- Max.spindle speed: 6000 r/min (25/22kW)(29.5/24.8 Hp)
- Table size (Width x Length):
2200 x 4100 mm
(86.6 x 161.4 inch) - Effective size between columns
(Width x Height): 2700 x 2000 mm
(106.3x78.7 inch) - Table Load Capacity: 20000 kg (44092.5lb)
- AAC: Linear shuttle 2-station
- Head attachment: Extension 6k, Universal 4k
-
Automotive Press 
DCM 3260F II Characteristics- High precision bridge type machining center
- 6000 r/min·90 degree angle, Extension,Universal head·AAC 5-station
Option- Max.spindle speed: 6000 r/min (25/22kW(33.5/29.5 Hp))
- Table size (Width x Length):
2700 x 6100 mm
(106.3x240.2 inch) - Effective size between columns
(Width x Height): 3200 x 2000 mm
(126.0 x 78.7 inch) - Table Load Capacity: 39000 kg (85980.3lb)
- AAC: Linear shuttle 5-station
- Head attachment: 90 degree angle, Extension 6k/10k, Universal 4k
-
Automotive Press
DCM 3250F II Characteristics- High precision bridge type machining center
- 6000 r/min·90 degree angle, Extension, Universal head·AAC 5-station
Option- Max.spindle speed: 6000 r/min (25/22kW(33.5/29.5 Hp))
- Table size (Width x Length):
2700 x 5100 mm
(106.3 x 200.8 inch) - Effective size between columns
(Width x Height): 3200 x 2000 mm
(126.0 x 78.7 inch) - Table Load Capacity: 33000 kg (72752.5lb)
- AAC: Linear shuttle 5-station
- Head attachment: 90 degree angle, Extension 6k/10k, Universal 4k
-
Automotive Press
DCM 3260F II Characteristics- High precision bridge type machining center
- 6000 r/min·90 degree angle, Extension,Universal indexing head·AAC 5-station
Option- Max.spindle speed: 6000 r/min (25/22kW) (33.5/29.5 HP)
- Table size (Width x Length):
2700 x 6100 mm
(106.3 X 240.2 inch) - Effective size between columns
(Width x Height): 3200 x 2000 mm
(126.0 x 78.7 inch) - Table Load Capacity: 39000 kg
(85980.3lb) - AAC: Linear shuttle 5-station
- Head attachment: 90 degree angle, Extension 6k/10k, Universal 4k indexing head
-
Tire Molds Tire MoldsCharacteristics of machining- Smooth surfaces
- Material: Steel, chemical wood, aluminum
DVF 6500 Characteristics- High speed & high accuracy simultaneous 5-axis machining center
- 500 x 500mm pallet · LPS 5000 ·Unmanned automation
Option- Tool length measurement: TS27R
- Touch probe(OMP60), Datum ball, Dcp-I
- Mold package: DSQ3
(Data server 1GB, Look ahead 600 blocks)
DN Solutions Die& Mold Technology
DN Solutions' Die& old technology provides optimal solutions by applying DSQ, DAFC, and DHC.
- DSQ : DN Solutions Super Quality
High speed/ high ccuracy contouring control function
- DSQ 1: AICC II (400 block), Machining Condition Selection (R0, R1~R10 step)
- DSQ 2: AICC II( 400 block), Machining Condition Selection (R0, R1~R10 step), Data Server 1GB
- DSQ 3: AICC II (600 block), Machining Condition Selection (R0, R1~R10 step), Data Server 1GB
DSQ PACKAGE
- DAFC : DN Solutions Adaptive Feed Control
Optimal feed control function
- Controls the feedrate to maintain low cutting load
AFC System
- Summary
- Based on the real-time spindle load detection, it calculates the optimal feedrate
- Goals
-
Maximized
productivityReduced
costsMinimized
damage
of tools,
parts
- DHC : DN Solutions Heat Compensation
Thermal displacement compensation function
- Spindle compensation
- Structure compensation
Thermal Displacement Compensation System
Die & Mold Product Line-up
DN Solutions’ mold technology utilizes optimal solutions to provide more efficient, stable, and various line-up.
High Precision (ROLLER GUIDE)
High rigidity (BOX GUIDE)
Small-size Mid-size Large-size
