DN Solutions
Automotive & Electric
Vehicle Solutions
Automotive Solutions
DN Solutions helps customers in the automotive industry efficiently manufacture and ensure component quality and reliability, while also providing integrated robotics and highly automated solutions.
- Wealth of experience and know-how
Our vast databases, which are based on the experience and know-how accumulated by our system engineers at home and overseas over several decades, enable us to continuously provide turn-key solutions to meet our customers’ requirements.
- The customer comes first
We always put our customers first by providing
them with unique solutions designed to produce
the best results under all conditions. - Experts at home and abroad
Thanks to their consummate professionalism and
teamwork, our system solutions team responds
promptly to customers’ technical requirements,
executes diverse projects, and operates an advanced
technical infrastructure to provide the most
efficient solutions to all our customers. - Thorough whole-process management
We provide the best full-process service, ranging from pre- order qualification to on-time delivery with continuous consideration of customer needs, and a comprehensive post-delivery service.
Electric Vehicle Solutions
When it comes to manufacturing electric vehicles involving innovative technologies and complex components, DN Solutions can help manufacture precision parts, machine and apply new materials, and can provide solutions for efficient manufacturing and quality assurance.
- The customer comes first
We always put our customers first by providing them with unique solutions designed to produce the best results under all conditions.
- Wealth of experience in the automotive industry
We can provide best solution for the EV industry based on our substantial experience in automotive industry
- Dedicated engineering team for the EV industry
DN Solutions has prepared a special applications engineering team for EV from the early stage of the industry
- Thorough whole- process management
We provide the best full process service, ranging from pre-order qualification to on time delivery with continuous consideration of customer needs, and comprehensive post-delivery services
Automotive Solutions
Optimal machining solutions for various parts of internal combustion and electric vehicles
PE System(Power Electric System) :
New power system that replaces combustion engine
Motor housing,supports, inverters ,reducers, etc.
Retained Equipment :
Co-existing equipment in gasoline& iesel cars and EV
Thermal systems,steering,axle drive, suspension ,brakes, etc.
Battery :
New power system that replaces fuel tank
Battery pack cases, control boxes ,end plates , etc.
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SpindleMax. spindle speed
- 15000/15000/20000 r/min
Max. spindle motor power- 30/37/37 kW
Max. spindle motor torque- 230/303/221 N·m
High rigidity, high Speed3-point support high rigidity bed- Easy to install and maintain accuracy
Step guided column- High Rigidity, High Speed
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New, High-Precision SpindleMax. spindle speed
- 12000/24000 r/min
Spindle Thermal Error
Compensation System(standard)Thermal error of the spindle is calculated with the spindle temperature feedback and automatically compensated to maintain the highest level of work accuracy.
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Wide Machining AreaTable size(AxB)
- DNM 4500/L 1000{1050} x
450 mm - DNM 5700/L 1300{1500} x
570 mm - DNM 6700/L/XL 1500{1600/2200}
x 670 mm
Max. turning diameter(A)- PUMA V400/V400M Ø496/420
mm
Max weight on Table- DNM 4500/4500L 600 kg
- DNM 5700/5700L 1000 kg
- DNM 6700/6700L/6700XL
1300 kg
Max. turning length(B)- PUMA V400/V400M 461/400 mm
- DNM 4500/L 1000{1050} x
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Optimal Design for the
User EnvironmentOptimal Design for the User Environment Specification T4000 T4000L Width 1600mm 2050mm Length 2560mm 2574mm Height 2324mm 2324mm Distance to table 799mm 799mm - The machine's compact design delivers
greater user convenience and requires
minimal floor space.
Wide machining areaTable size (AxB)- DNM 4500/L 1000{1050} x 450 mm
- DNM 5700/L 1300{1500} x 570 mm
- DNM 6700/L/XL 1500{1600/2200} x 670 mm
Max weight on table- DNM 4500/4500L 600 kg
- DNM 5700/5700L 1000 kg
- DNM 6700/6700L/6700XL 1300 kg
- The machine's compact design delivers
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Wide machining areaTable size(AxB)
- DNM 4500/L 1000{1050} x 450 mm
- DNM 5700/L 1300{1500} x 570 mm
- DNM 6700/L/XL 1500{1600/2200} x 670 mm
Max weight on Table- DNM 4500/4500L 600 kg
- DNM 5700/5700L 1000 kg
- DNM 6700/6700L/6700XL 1300 kg
SpindleMax. spindle speed- 8000/12000/15000 r/min
Max. spindle motor power- 18.5 kW
Max. spindle motor torque- 117.8 N·m {8000/12000/15000 r/min}
- 286 N·m {8000 r/min high torque version}
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Dual Rotary Table SolutionOperational flexibility
- Capable of controlling the two A axes
- either simultaneously or individually
- Additional 6th Axis (Addition of an axis to the 5 axes : Control Opt.)
Reduced investment cost- 2 machines ⇀ a single machine
Improved operating stability- Improved jig rigidity and smooth chip evacuation by applying a special bed
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Spindle
Built-in motor minimizes vibration and noise generated
Max. spindle speed- 12000{2000}/3000 r/min
Rotary TableLarge workpiece capacity allows a variety of parts to be machined in one set up
Max. Workpiece Size- Ø 730 x 500 mm
Max. weight- 500 kg
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Machining areaMax. turning diameter (A)
- PUMA V400(P) / MØ496 / 420 mm
Max. turning length (B)- PUMA V400(P) / M461 / 400 mm
4th-axis rotary tableThe compact high-precision, highly rigid design enables vertical and horizontal use, and delivers a strong clamping force.
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4-axis Auxiliary Device Interface/
Hydraulic & Pneumatic Jig Line -
New, High-Precision Spindle
The spindle length has been minimized to reduce the time required for acceleration/ deceleration and idle time, resulting in greater productivity and reduced vibration and noise
FANUC 31iThe FANUC 31i is designed to satisfy users' demands for higher machining accuracy and ultra-fine cutting.
Maximize productivityMaximize productivity table Description Unit FANUC 31i Rapid traverse m/min 48 -
High Precision Through S/WTool load monitoring
- During cutting operation, abnormal load caused by wear and tear of the tool is detected and an alarm is triggered to prevent further damage.
Thermal compensation function- A thermal error compensation function is provided as a standard feature to secure stable cutting safe from potentially harmful environmental factors.
Wide machining areaTable size(AxB)- DNM 4500/L 1000{1050} x 450 mm
- DNM 5700/L 1300{1500} x 570 mm
- DNM 6700/L/XL 1500{1600/2200} x 670 mm
Max weight on Table- DNM 4500/4500L 600 kg
- DNM 5700/5700L 1000 kg
- DNM 6700/6700L/6700XL 1300 kg
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Long parts solutionSpeical bed for easy chip disposal
- Workpiece to chip conveyor directly
Twin spindle rotary table- High productivity: Set up two workpieces at the same time
machining areaLeft/ right A axis- Synchro mode On : Simultaneous
operation of left and right A-axis - Synchro mode Off : Separated
operation of left and right A-axis
Rapid traverse- A-axis 60 r/min
- Travel distance 360 deg
Dual pinion- There is no backlash by applying dual
pinion structure to increase
rigidity
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Optimal Design for the User
Environment Wide machining areaEquipment Layout table Specification T4000 T4000L Width 1600mm 2050mm Length 2560mm 2574mm Height 2324mm 2324mm Distance to table 799mm 799mm - The machine's compact design delivers greater user convenience and requires minimal floor space.
Wide machining areaTable size(AxB)- DNM 4500/L 1000{1050} x 450 mm
- DNM 5700/L 1300{1500} x 570 mm
- DNM 6700/L/XL 1500{1600/2200} x 670 mm
Max weight on Table- DNM 4500/4500L 600 kg
- DNM 5700/5700L 1000 kg
- DNM 6700/6700L/6700XL 1300 kg
Powertrain / Engines :
A device designed to generate the power needed to move a vehicle (engine), and a device that transmits power to the driving wheels (powertrain)
Engine, clutch, transmission, propeller shaft, gear, axle, etc.
Accessory etc :
Optimal machining solutions for various parts of internal combustion and electric vehicles
Chassis System Steering :
Optimal machining solutions for various parts of
internal combustion and electric vehicles
Chassis System Suspension :
Optimal machining solutions for various parts of internal combustion and electric vehicles
Chassis System Brakes :
A device designed to control and adjust the driving speed or to stop a vehicle’s forward or backward movement.
Brake pedal, Brake booster, Brake drum, Brake disk, Brake line, Master cylinder, Parking brake,etc.
Our Automotive Industry Customers
DN Solutions provides customers with high-quality solutions that enable them to efficiently manufacture many of the key
components that determine automobile performance, safety, efficiency, and comfort.
- U.S.A
DANA CORPORATION,
EATON CORPORATION,
LINAMAR, TRW - Mexico
VALEO, AAM
- Brazil
Denso, Mahle, WEG
- Germany
AMTEC Auto LTD,
Knorr-Bremse,
Linamar Powertrain - Sweden
Scania Volvo,
Car Corporation - Italy
BREMBO,
DANA ITALIA, SATA - Turkey
AKIS, BMC, OTOKAR
- India
AMTEK AUTO,
RICO AUTO,
BRAKES INDIA,
RAMKRISHNA
FORGINGS - China
Honda Auto,
Jiangling Motors, JAC - Thailand
Delphi Automotive,
Honda Automobile,
Fujikoki - South Korea
GM, MANDO,
HANON System
Our Automotive Industry Customers
DN Solutions provides customers with high-quality solutions that enable them to efficiently manufacture many of the key components that determine automobile performance, safety, efficiency, and comfort.
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Maximum efficiency with minimum workforce
“DN Solutions’ LPS system, introduced by HYPI, is a linear pallet
system designed to maximize productivity and quality with a
minimum workforce. The 12-pallet LPS is suitable not only for
large factories but also for small and medium-sized firms. Another
great advantage is the perfect service offered by DN Solutions
after the design, establishment and installation of the automated
system. We are currently using the HP 5100 primarily because it
can respond very quickly to frequent changes of workpieces.” -A Company -
Reliable customer service
"We had confidence in DN Solutions' machines due to their stable
operation rate and durability. This is already our fourth project
with DN Solutions. While we were conducting the system line
project, DN Solutions shared its technology with us unreservedly,
and accepted all our requirements including any additional
functions we needed in connection with various regulations.” - B Company