DN Solutions Aerospace
Solutions
Aerospace Solutions
Machine tools are essential for the precise manufacturing and production of aeronautical components,
which have a critical impact on the safety and performance of aircraft.
DN Solutions offers optimal solutions for the precision machining of special metals and composite materials for the production of complex structural components as well as turbine blades and other engine parts.
- 400 R&D staff For Various Materials
DN Solutions has exceptional solutions for difficult-to-machine materials thanks to our diverse experience and R&D capabilities
- 500+ aerospace customers in the world For Various Customers
Most leading companies and
their partners choose DN Solutions - 400 models For Various Applications
DN Solutions has to meet the demands of the aerospace industry.
- The future of aerospace Excellent Technology
DN Solutions provides stable and optimal solutions with excellent technology, ranging from aerospace industry to space industry.
Aerospace Solutions Reference
Older and less efficient airplanes will be replaced with a more efficient, newer generation of airplanes.
During this generational shift, companies can take advantage of opportunities for additional growth.
Body : Aircraft Door Hinges, Aircraft Structural Components, etc.
Component : Various Components, Main Rotor(Helicopter), etc.
Tail : Tail Hangers, Frame, In-Flight tanker Part, etc.
Wing : Rib Support
Case : Engine Case, Turbine Disk, Engine AFT Inner, Engine Forward, Blisk, Engine part, Engine casering, etc.
Blade : Aerofoil (engine Blade), Engine Fan Blades, Geared Turbo Fans
Disk : Brake Disk
Workpiece Solution
-
Aircraft Door Hinges Aircraft Door HingesCharacteristics of machining- More economical solution than a company
- Guarantee accuracy
- Curved workpiece
- Material: titaniume
DHF 8000 Characteristics- Simultaneous 5-axis horizontal machining center
- High accuracy · high torque 960Nm · simultaneous 5-axis · high productivity
Machining Process
Machining Process Process Tooling Cutting condition Roughing Ø42.0 Insert mill 700mm/min, 400r/min Semi-finishing Ø20.0 R3.0 End mill 600mm/min, 1200/min Finishing Ø20.0 End mill (45˚ 6 flutes) 150mm/min, 250/min Productivity Improvement
When I used a Japanese 5-axis machine to make this part, cutting tools were totally broken because of the low rigidity. Now I use the DHF 8000. This machine has enough power to cut titanium parts with the high precision needed to meet strict conditions of the OEM. There are no precision issues on this machine now. - Plant Manager of Y company
-
Aircraft Structural Components Aircraft Structural ComponentsCharacteristics of machining- Large size workpieces
- Curved shape
- Simultaneous 5-axis
- Material: aluminum
BM 2740U Characteristics- Bridge type machining center with universal head attachment
- Large size table 4000 x 2500 mm·30000 r/min spindle ·Simultaneous 5-axis
Various Spindle Line-up
Speed- 12000~30000 r/min
Power- 30~75 kW
Torque- 143~48 N·m
-
Tail Hangers Tail HangersCharacteristics of machining- Guarantee productivity
- High torque boring
- Compact working area
- Material: aluminum
DBC 110S Characteristics- Moving column type boring machine
- Compactsize · Boring 3000 r/min ·
High torque 1273 N·m
Various Spindle Line-up
Torque- 1137 / 1273 N·m
Power- 26 kW
Speed- 3000 r/min
Working AreaTravel- X axis 2000 mm
- Y axis 1500 mm
- Z axis 1200 mm
- W axis 500 mm
Table Size- 1400 x 1600 mm
-
Various Components Various ComponentsCharacteristics of machining- High productivity
- Complex workpiece shape
- Precision parts
- Material: Steel, aluminum, titanium
DVF 6500 Characteristics- Simultaneous 5-axis vertical machining center
- High rigidity design · Simultaneous
5-axis · 20000 r/min spindle
High Speed Built-in Spindle
Max. Spindle Speed- 12000 / 20000 r/min
Good for high speed applications- Low centrifugal force
- Minimum heat generation
Response to Various size Workpieces
Max.size- Ø 730 x 500 mm
Max.Weight- 500 kg
From Big to Small- Machining a variety of workpieces by a single machine
-
Various Components Various ComponentsCharacteristics of machining- Guarantee productivity
- High rigidity
- High accuracy
- Material: Steel, aluminum, titanium
DNM S series Characteristics- Productive vertical machining center with roller LM guideways· Thermal compensation · Feedrate 42 / 42 / 36 m/min · 15000 r/min spindle
More Capacity
Table Size (A x B)- DNM 4500S1000 x 450 mm
- DNM 5700S1300 x 570 mm
Max Weight on Table- DNM 4500S 600 kg
- DNM 5700S 1000 kg
High Speed Spindle for Productivity of DNM 4500S / 5700S
Speed- DNM 4500S1000 x 450 mm
Feedrate(X/Y/Z)- X axis 42 r/min
- Y axis 42 r/min
- Z axis 36 r/min
Power- 11/18.5 kW
-
Various Aerospace Components Various Aerospace ComponentsCharacteristics of machining- LPS 5000
- Unmanned automation
- Machining various workpieces
- Material: various
DVF 6500 Characteristics- High precision vertical 5-axis machining center
- 500x 500mm pallet · LPS 5000 ·Unmanned automation
LPS 5000 System
-
Wings, Ribs Wings, RibsCharacteristics of machining- High-speed spindle
- High volume chip disposal
- High productivity
- Material: aluminum
HFP 1540 Characteristics- Simultaneous 5-axis horizontal machining center for large aircraft structural components
- 4000 x 1500mm large tilting table· 30000 r/min spindle · Chip disposal solution
Spindle
Max.spindle speed- 30000 r/min
Max.spindle motor power- 75 kW
Tool shank- HSK A63
A-axis Tiling angle- +105 ~ -105
High-speed Scraper type Chip Conveyor
Chip conveyor width- 700 mm
Max.Removal Capa.- 7000 cm³/min
-
Clip Edge Frames Clip Edge FramesCharacteristics of machining- Hard-to-machine materials
- Powerful cutting
- Thermal compensation
- Material: Inconel
MD 6700 Characteristics- High rigidity vertical machining center
- Powerful cutimg· Hard-to-machine materials Cutting option· 8000 r/min spindle
Machining ProcessSpecial Modifications- Maximized machining performance on customer request
Options- BALL SCREW / Bearing / Servo Motor
Spindle Torque
Coolant (Amount, Pressure)- 25% Improved
Cutting (depth)- 50% Improved
Axis thrust- 20% Improved
Axis rigidity- 23% Improved
-
Large Aerospace Parts Large Aerospace PartsCharacteristics of machining- High-speed spindle
- 2-rotary table
- Multiple solutions
- Material: Various materials
VCF850LS2R Characteristics- VCF Aerospace Solution
- 2 rotary tables · 18000 r/min spindles · Multiple solutions
Machine Structure
-
Frames FramesCharacteristics of machining- Guarantee productivity
- Heavy duty machine
- Material: titanium
VM 960 Characteristics- Vertical machining center
- Box guideways · High rigidity ·
High torque 826N·m
Additional 4th Axis
High Torque Spindle
Speed- 6000 r/min
Power- 26 kW
Torque- 825.9 N·m
-
In-flight Tanker Parts In-flight Tanker PartsCharacteristics of machining- High productivity
- Complex workpiece shapes
- Precision parts
- Material: CRES
DVF 6500 Characteristics- Simultaneous 5-axis vertical machining center
- High rigidity design · Simultaneous
5-axis · High accuracy
High Speed Built-in SpindleMax.spindle speed- 12000 / 20000 r/min
Good for high speed applications- Low centrifugal force
- Minimum heat generation
Response to Various size WorkpiecesMax.size- Ø 730 x 500 mm
Max.Weight- 500 kg
From Big to Small- Machining a variety of workpieces on a single machine
-
Rib Supports Rib SupportsCharacteristics of machining- High productivity
- Large Working Area
- High Speed Machining
- Material: aluminum
BM 2035M Characteristics- Bridge type machining center
- Large size table 3000 x 1850 mm ·
High Productivity·30000 r/min spindle
For High-speed Machining
Max.spindle speed- 30000 r/min
Machining Process- 27500 r/min, 11050 mm/min
For Large Workpieces
Table Size- 3500 x 1850 mm
Max.Weight on Table- 10000 kg
-
Engine Cases Engine CasesCharacteristics of machining- Highproductivity
- Highrigidity
- Strong RAM head
- Material: Inconel
PUMA VTR Series Characteristics- Large vertical turning center with rigid ram spindle
- High productivity · High power /
High torque · Strong ram head
Unique Solution for Productivity of PUMA VTR Series
Quad Tool Indexing- 4 direction rotating head
- DMT has the patent
- Reduce tool change time
Strong RAM head of PUMA VTR Series
“Inconel is one of the most difficult materials to machine. But it’s easy to cut Inconel if you have the PUMA VTS Series. I will seriously consider further purchasing more PUMA VTS Series machines. “ –Engineer of E company
Clamping- 8 ton
Indexing- 90 deg
Max. Tool Length from Ram- 180 ~ 200 mm
-
Engine Cases / Turbine Disks Engine Cases / Turbine DisksCharacteristics of machining- High accuracy
- High productivity
- Large capacity
- Material: Inconel / titanium
PUMA V8300-2SP Characteristics- Twin spindle vertical turning center
- Large capacity · Max turning dia 830mm · High productivity · Max torque 2592 N ·m · Twin spindle
PUMA V8300-2SP Key Strengths in Turning Applications- Strong machine rigidity supports stablity despite long working hours. Can handle items with a diameter as long as 830mm (32.7 inch)
- PUMA V8300-2SP has independent motor systems in each of its spindles, so productivity can be enhanced by operating two spindles at once.
-
Engine Forward Cases Engine Forward CasesCharacteristics of machining- Turning function
- Reduced cycle times
- High torque spindle
- Material: Inconel / titanium
DHF 8000ST Characteristics- Simultaneous 5-axis horizontal machining center (with turning function)
- Largeworkpieces 1600 x 1400 mm ·
High torque 960 N·m· Turning function · HSK T100 tool shank
Turning table
Rotaing speed- 500 r/min
Pallet size- Ø1000 mm
Intelligent Kinematic Compensation for 5-axis
- Minimize errors in complex 5-axis machining
- The tip of the tool is always in the correct position in relation to the workpiece
-
Engine Fan Blades Engine Fan BladesCharacteristics of machining- Guarantee accuracy
- High rigidity
- Curved shapes
- Material: aluminum
DVF 6500 Characteristics- Simultaneous 5-axis vertical machining center
- High accuracy · High rigidity · Simultaneous 5-axis · 20000r/min spindle
High Speed Built-in SpindleMax.spindle speed- 12000 / 20000 r/min
Good for High Speed Applications- Low centrifugal force
- Minimum heat generation
Rotary Table
Travels- A axis +30 ~ -120°
- C axis 360°
Rapid traverse- A axis 20 r/min
- C axis 30 r/min
-
Geared Turbo Fans Geared Turbo FansCharacteristics of machining- Special spec.
- Continuous operation
- Auto compensation
- Material: Inconel
BM 1530M Characteristics- Bridge type machining center
- 800mm rotary table · Angle head ·
High productivity
MachiningProcessCustomized- Custom machining of up to 800mm workpieces for special applications
Options- Angle head / Rotary table
- HSK-A63 / 100 tools
-
Rib Supports Rib SupportsCharacteristics of machining- Better accuracy
- Automation of applications
- Raise productivity
- Material: carbon steel
PUMA V8300-2SP Characteristics- Twin spindle vertical turning center
- Better rigidity · Automation of applications · Twin spindles
Automation Solution
DN Solutions’s customers
DN Solutions has solution for customers to get high accuracy,stability, safety required in the aerospace industry.
200+ 200+ 100+
North America
- Boeing, Pratt & Whitney, GE, Honeywell, M/S Aerospace, Kaydong, Infinisys, IDD, Moog, Kamatics, ES3…
- Mexico : Honeywell Mexico
Europe
- UK : Rolls Royce, AMRC (Partnership with UK dealer)
- France : Airbus, Safran, UTC systems
- Germany : Rolls Royce Germany
- Italy : Umbra, Ellena, Sicamel S.p.A., Ar.Ter. Srl, A. Abete Srl
- Turkey : HMS Makina, TEI Aviation, ALP Aviation, AYCAN Aviation, GE Turkey, Kale Pratt & Whitney, Roketsa
Asia
- China : GE China
- Korea : KAI, Hanhwa Techwin
- Singapore : Pratt & Whitney
- Indonesia : Pudak
- India : Polymech Industries
