DN Solutions
Medical Device Solution
Medical
As a key player in the global machine tool market, DN Solutions supports the development of the medical industry by building close relationships and providing solutions to a wide range of medical industry customers.
- 400 models + solutions Providing solutions optimized for a variety of complex shapes and conditions
Based on our extensive line-up of machines and our know-how in the field of application engineering, we provide solutions optimized for customer needs.
- 162 sales networks in 63 countries
(51 global technical centers) Building close relationshipsWe have created a rapid response system and built close relationships
with our customers. - More than 350 medical device customers DN Solutions is the first choice for a diverse range of medical device manufacturers
A variety of medical device manufacturers are increasingly choosing DN Solutions to generate higher
revenues. - R&D manpower ratio 40% An outstanding understanding of materials
Our many researchers at the R&D Center offer outstanding technologies based on their deep understanding of medical device
materials.
Medical Device Solution Reference
DN Solutions supports the manufacturing of a wide range of medical devices.
Medical Implants
- Bone Screws
- Bone Plates
- Artificial Joints
Diverse Medical Devices
Diverse Medical Equipment Parts
Bone Screws : Bone screws require strength and durability and must be machined to the exact size and shape with high precision from a variety of materials.
DN Solutions provides solutions to meet the needs of our medical device customers.
Bone Plates : DN Solutions' technology is utilized in the machining of bone plates to stabilize fractures or bone damage by using bone screws to fix them.
Artificial Joints : Artificial joints are durable structures made by machining expensive metal or ceramic materials into complex shapes with high precision.
DN Solutions provides solutions that enable high-quality part manufacturing.
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Dental Implant ScrewsCharacteristics of machining
- Primary material: Titanium
Compact installation areaScalability of automation system configuration
Outstanding Machining capabilityOutstanding Machining capability Standard chuck size Models Travel mm Rapid feedrate m/min Functions X-axis Z-axis X-axis Z-axis 2-axis M MS 6inch Lynx 2100A / MA 205 340 30 36 ○ ○ − Lynx 2100LA / LMA / LMSA 560 ○ ○ ○ 8inch Lynx 2100B / MB 205 340 30 36 ○ ○ − Lynx 2100LB / LMB / LMSB 560 ○ ○ ○ 10inch Lynx 2100LC 205 560 30 36 ○ ○ ○ Outstanding machining performance : The Lynx 2100LB is equipped with a 15kW high power motor, rigid machine structure, precise spindles, and a rigidity-enhanced feed axis, giving it outstanding machining capabilities.
It has a maximum machining diameter of Ø350mm and a maximum machining length of 550mm.High reliability : Compared to the existing performance model, the Lynx 2100LB is equipped with a wide support structure, a stable bed structure, and a low vibration/ low noisespindle that ensures a high degree of reliability.
It also features a servo turret and a full cover designed to prevent leaks and chip seizure, offering enhanced performance and durability. -
Pedicle Screw PartsCharacteristics of machining
- Primary material: Titanium
Multi-process capabilityStable high rigidity structure ensures precision machining- All axes are fitted with box guideways.
- Rigidity-reinforced spindle and support bearings ensure precision during heavy cutting.
High performance Y-axis complex machining- Vertical and horizontal free operation of rotary milling tools enabled via the Y-axis.
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Small Bone PlatesCharacteristics of machining
- Primary material: Titanium
Direct-coupled spindleThe DNM 200/5AX is equipped with direct coupled spindles to minimize noise and vibration, and can perform everything from high speed machining to powerful cutting with just one setting.
Max. spindle speed- 12000 r/min (DNM 350/5AX : 20000 r/min)
Max. motor power- 18.5 / 11kW
Multi-process capabilityHigh precision feeding system- The DNM 200/5AX is equipped with rollertype LM guideways and high rigidity couplings to increase the rigidity and precision of the X-, Y- and Z-axis straight-line feeding system.
Automatic tool change armAutomatic tool change arm Division Tool storage capacity (ea) Tool change time (sec.) (T-T-T) DNM 200/5AX 30 (40) 1.3 DNM 350/5AX 30 (40, 60) 1.3 Rotary table- High rigidity and high precision A-axis and C-axis roller bearings
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Hip - Femoral HeadCharacteristics of machining
- Primary materials: Stainless steels
Outstanding Machining capabilityProductivity doubled with the adoption of a right spindle and a lower turret- The left and right spindles and the upper and lower turrets operate independently
- Wide range of max diameters (Ø42~Ø81mm)
- Addition of a Y-axis to the upper and lower turrets
- Equipped with an advanced finished-part removal system for both spindle
Rapid machining speedExcellent rigidity and power implemented with axis travel system optimization technology- The product’s rapid traverse rate of 40 m/min is designed to meet the demands of users that require a very high level of productivity.
- Equipped with high rigidity roller LM guideways
Left spindle, Right spindle (8 inch) Max. Power- 22 / 15 kW
Max. Speed- 5000 r/min
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Hip - Femoral StemsCharacteristics of machining
- Primary material : Stainless steels
Multi-process capabilityHigher Productivity through Powerful Multi-tasking Functions- Complex machining capabilities of left spindle, right spindle, B-axis , milling spindle and lower turret
- Maximized Y-axis machining area through orthogonal design structure
- 12-angle servo turret for powerful cutting (optional)
High PrecisionEnhanced Precision through High Accuracy Control Functions- Precision control of B and C axes
- Adoption of high speed cooling system that minimizes thermal displacement, with smart thermal displacement compensation function
1st spindle C-axis position control capability- 0.0001°
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Artificial JointsCharacteristics of machining
- Primary material : Stainless steels
Multi-process capabilityHigher Productivity through Powerful Multi-tasking Functions- Complex machining capabilities of left spindle, right spindle, B-axis , milling spindle and lower turret
- Maximized Y-axis machining area through orthogonal design structure
- 12-angle servo turret for powerful cutting (optional)
High PrecisionEnhanced Precision through High Accuracy Control Functions- Precision control of B and C axes
- Adoption of high speed cooling system that minimizes thermal displacement, with smart thermal displacement compensation function
1st spindle C-axis position control capability- 0.0001°
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MalletCharacteristics of machining
- Primary material : Stainless steels
Outstanding Machining capabilityProductivity doubled with the adoption of a right spindle and a lower turret- The left and right spindles and the upper and lower turrets operate independently
- Wide range of max diameters (Ø42~Ø81mm)
- Addition of a Y-axis to the upper and lower turrets
- Equipped with an advanced finished-part removal system for both spindle
Rapid machining speedExcellent rigidity and power implemented with axis travel system optimization technology- The product’s rapid traverse rate of 40 m/min is designed to meet the demands of users that require a very high level of productivity.
- Equipped with high rigidity roller LM guideways
Left spindle, Right spindle (8 inch) Max. Power- 22 / 15 kW
Max. Speed- 5000 r/min
DN Solutions Application Business
DN Solutions is increasingly becoming the choice of many global medical device companies.
- The largest market where diverse companies choose DN Solutions.
- Building relationships focused on Tier 1~2 companies.
- Expanding markets from Korea to China and East Asia, where many multinational corporations are operating.