cccc
FSW 2030
Travel X
3350 mm
Travel Y
2000 mm
Travel Z
550 mm

FSW 2030 Series

FSW Solution Based on High‑Rigidity Machine Platform

By combining a high-rigidity frame with advanced precision control, our FSW machine ensures consistent joint quality and stability. It delivers reliable results and superior performance.

Easier Automation
Cost Effective
Faster Machining
Spatial efficiency

Highlights

￿ Spacious Working Area for Large Components

￿ ￿ Maximized Productivity with up to 8-meter Traverse Distance and 2-pallet Automation ￿ ￿

Maximizes productivity with up to 8-meter transfer distance and optional 2-pallet automation

Ample space of 2,000 x 3,000 mm suitable for large structure machining

Adopts rigid structure that resists deformation under large pallets and high loads, offering superior stability compared to competing products

￿ ￿ ￿ ￿

￿ High-rigidity Spindle Head Optimized for Friction Stir Welding (FSW)

￿ ￿ Optimal FSW Process Implemented through Precise Tilting ￿ ￿

Welding productivity optimized with precise angle control within 0 to 5 degrees

Equipped with a high-rigidity cast structure that maintains the set tilting angle steadily even under a powerful 20kN pressing force

Delivers more stable performance compared to robots, ensuring excellent stability during long-term operation

￿ ￿ ￿

Friction Stir Welding (FSW) Solution Optimized for Mass Production

￿ ￿ Continuous Machining with 2 Pallets and Unmanned Process Implementation through 5 ATC Stations ￿ ￿

Based on high-rigidity structural design, securing a table load capacity of 2,500 kg, suitable for welding ultra-large aluminum structures

By establishing a 2-pallet system, it eliminates waiting time due to material exchange and maximizes operating rate for continuous machining

Equipped with 5 tool magazines inside the equipment and automated tool changing, enabling continuous machining without manual intervention, optimized for mass production

Capable of accommodating large tools weighing up to 7 kg and 250 mm in length, delivering uninterrupted mass production capability even for advanced FSW processes

￿ ￿ ￿ ￿ ￿ ￿ ￿

Proprietary FSW Software Maximizing Process Precision

￿ ￿ Implementation of Real-time Force Sensor Feedback and Intelligent Pressure Control ￿ ￿

Based on high-performance force sensors, the vertical pressing force during joining is detected in real time to maintain uniform force throughout the process

The intelligent auto-calibration system performs stable pressure control despite tool wear or external variations, fundamentally preventing defects

The fixture integration control system automatically adjusts the gripper’s opening/closing according to the machining process, providing an efficient working environment

 

Product Specifications

  • These specifications are based on the global standard and may differ by region.
MAIN SPINDLE
Max. Spindle Speed Max. Spindle Torque Drive Type Tool Shank
TABLE
Table Length Table Width Maximum Workpiece weight Z-Axis Max. Force
DIMENSIONS
Weight
Axis System
C Axis Rotation Angle B Axis Title Angle Number of Axes Feedrate X Feedrate Y Feedrate Z Feedrate C Feedrate B Travel X Travel Y Travel Z
FSW 2030
3500 r/min 286 (S6 / 15%) Nm Direct HSK-A100 / BT 50 
3000 mm 2000 mm 2500 Kgf 20 kN
9 ton
3 ea 40 m/min 30 m/min 30 m/min 3350 mm 2000 mm 550 mm
FSW 2030D
3500 r/min 286 (S6 / 15%) Nm Direct HSK-A100 / BT 50 
3000 mm 2000 mm 2500 x 2ea Kgf 20 kN
15 ton
3 ea 40 m/min 30 m/min 30 m/min 8090 mm 2000 mm 550 mm
FSW 2030T
3500 r/min 181.6 (S1) Nm Built-in HSK-A100 
3000 mm 2000 mm 2500 Kgf 20 kN
10 ton
±720 0~5 Deg. 4 ea 40 m/min 30 m/min 20 m/min 20 r/min 1.2 r/min 3350 mm 2000 mm 550 mm
FSW 2030TD
3500 r/min 181.6 (S1) Nm Built-in HSK-A100 
3000 mm 2000 mm 2500 x 2ea Kfg 20 kN
16 ton
±720 0~5 Deg. 4 ea 40 m/min 30 m/min 20 m/min 20 r/min 1.2 r/min 8090 mm 2000 mm 550 mm
Need Help?

Have any questions? For answers or additional information about our machines, please contact us here.

CONTACT US
Need Help?

DN Solutions gives quick and accurate answers to various questions.

Network

You can find the location and contact information of the nearest sales office.