DN Solutions
Automotive & Electric
Vehicle Solutions

Automotive Solutions

DN Solutions helps customers in the automotive industry efficiently manufacture and ensure component quality and reliability, while also providing integrated robotics and highly automated solutions.

TURN-KEY Solution
  • Wealth of experience and know-how

    Our vast databases, which are based on the experience and know-how accumulated by our system engineers at home and overseas over several decades, enable us to continuously provide turn-key solutions to meet our customers’ requirements.

  • The customer comes first

    We always put our customers first by providing
    them with unique solutions designed to produce
    the best results under all conditions.

  • Experts at home and abroad

    Thanks to their consummate professionalism and
    teamwork, our system solutions team responds
    promptly to customers’ technical requirements,
    executes diverse projects, and operates an advanced
    technical infrastructure to provide the most
    efficient solutions to all our customers.

  • Thorough whole-process management

    We provide the best full-process service, ranging from pre- order qualification to on-time delivery with continuous consideration of customer needs, and a comprehensive post-delivery service.

Electric Vehicle Solutions

When it comes to manufacturing electric vehicles involving innovative technologies and complex components, DN Solutions can help manufacture precision parts, machine and apply new materials, and can provide solutions for efficient manufacturing and quality assurance.

Electric Vehicle Solution
  • The customer comes first

    We always put our customers first by providing them with unique solutions designed to produce the best results under all conditions.

  • Wealth of experience in the automotive industry

    We can provide best solution for the EV industry based on our substantial experience in automotive industry

  • Dedicated engineering team for the EV industry

    DN Solutions has prepared a special applications engineering team for EV from the early stage of the industry

  • Thorough whole- process management

    We provide the best full process service, ranging from pre-order qualification to on time delivery with continuous consideration of customer needs, and comprehensive post-delivery services

Automotive Solutions

Optimal machining solutions for various parts of internal combustion and electric vehicles

PE System(Power Electric System) :
New power system that replaces combustion engine
Motor housing,supports, inverters ,reducers, etc.

Retained Equipment :
Co-existing equipment in gasoline& iesel cars and EV
Thermal systems,steering,axle drive, suspension ,brakes, etc.

Battery :
New power system that replaces fuel tank
Battery pack cases, control boxes ,end plates , etc.

Workpiece Solution
  • MOTOR HOUSING
     
    NHP 4000/5000 Series
    Characteristics
    • High productivity horizontal machining center
    • High productivity · High precision · Safety
  • MOTOR HOUSING COVERS
     
    T Series
    Characteristics
    • High speed ,high productivity tapping center
    • High productivity · Compact· High speed
  • SUPPORT RINGS
     
    DNM Series
    Characteristics
    • Global standard vertical machining center / High productivity vertical turning center
    • High speed · High productivity · Easy operation High speed · High productivity · Compact
    PUMA V400 Series
    Characteristics
    • Global standard vertical machining center / High productivity vertical turning center
    • High speed · High productivity · Easy operation High speed · High productivity · Compact
  • INVERTER CASES
     
    T Series
    Characteristics
    • High speed, high productivity tapping center / Global standard vertical machining center
    • High speed · Compact· High productivity · Easy operation · High productivity
    DNM Series
    Characteristics
    • High speed, high productivity tapping center / Global standard vertical machining center
    • High speed · Compact· High productivity · Easy operation · High productivity
  • MOTOR REDUCER HOUSINGS
     
    DNM Series
    Characteristics
    • Global standard vertical machining center
    • High speed · High productivity · Easy operation
  • MEMBER
     
    VCF 850LSR II
    Characteristics
    • Multi-purpose vertical machining center
    • Multi-purpose· ong part machining· High flexibility
  • SHOCK TOWERS
     
    DVF 6500
    Characteristics
    • High precision vertical 5-axis machining center
    • 500 x 500mm pallet· LPS 5000 ·Unmanned automation
  • DIFF GEAR HOUSINGS
     
    PUMA V Series
    Characteristics
    • High performance vertical turning center
    • Global standard vertical machining center
    DNM Series
    Characteristics
    • High performance vertical turning center
    • Global standard vertical machining center
  • BEARING SUPPORTS
     
    PUMA 2100M
    Characteristics
    • High performance horizontal turning center
    • High Speed·Powerful Cutting·High Productivity
  • END PLATE
     
    T Series
    Characteristics
    • High speed, high productivity tapping center
    • High speed · Compact·High productivity
  • MODULE CASES
     
    T Series
    Characteristics
    • High speed, high productivity tapping center
    • High speed · Compact·High productivity
  • BATTERY PACK CASES
     
    DNM Series
    Characteristics
    • Global standard vertical machining center
    • High speed · Compact·High productivity
  • PROFILE_1
     
    VCF 5500L
    Characteristics
    • Multi-purpose vertical machining center
    • Multi-purpose· High flexibility · Long part machining
    • machining
  • PROFILE_2
     
    T Series
    Characteristics
    • High speed , High productivity tapping center / Global standard vertical machining center
    • High speed · Compact· High productivity High speed · High productivity · Easy operation
    DNM Series
    Characteristics
    • High speed , High productivity tapping center / Global standard vertical machining center
    • High speed · Compact· High productivity High speed · High productivity · Easy operation

Powertrain / Engines :
A device designed to generate the power needed to move a vehicle (engine), and a device that transmits power to the driving wheels (powertrain)
Engine, clutch, transmission, propeller shaft, gear, axle, etc.

Accessory etc :
Optimal machining solutions for various parts of internal combustion and electric vehicles

Chassis System Steering :
Optimal machining solutions for various parts of
internal combustion and electric vehicles

Chassis System Suspension :
Optimal machining solutions for various parts of internal combustion and electric vehicles

Chassis System Brakes :
A device designed to control and adjust the driving speed or to stop a vehicle’s forward or backward movement.
Brake pedal, Brake booster, Brake drum, Brake disk, Brake line, Master cylinder, Parking brake,etc.

Workpiece Solution
  • Cylinder Blocks
     
    NHP 5500 2nd Generation
    Characteristics
    • Compact horizontal machining center
    • high-speed high-performance
      horizontal machining center
    • High Accuracy·High Speed ·Compact
    Option
    • Linear Scales
    • 70bar TSC
    • Disk type oil seperator
  • Cylinder Heads
     
    NHM 8000
    Characteristics
    • High performance medium-size horizontal machining center
    • Powerful cutting · High torque 1732 N·m · High rigidity structure
    Option
    • OMP 60 | Linear scales
  • Crankshafts
     
    NHP 6300
    Characteristics
    • High performance medium-size horizontal machining center
    • Powerful cutting · High torque 1732 N·m · High rigidity structure
    Option
    • Gear wheel flowmeter | Prometec
    • Auto workpiece measurement
  • Camshafts
     
    PUMA DNT 2100
    Characteristics
    • High productivity horizontal turning center, Powerful heavy cutting vertical machining center, High productivity multi-function 2-turret turning center
    • High productivity · Optimized for shaft machining · Twin turrets at top and bottom ·High accuracy · Powerful cutting
    Characteristics
    • KITAGAWA chuck
    • V-Stand
    • Special coolant tank
    Mynx 6500/50 II
    Characteristics
    • High productivity horizontal turning center, Powerful heavy cutting vertical machining center, High productivity multi-function 2-turret turning center
    • High productivity · Optimized for shaft machining · Twin turrets at top and bottom ·High accuracy · Powerful cutting
    Characteristics
    • KITAGAWA chuck
    • V-Stand
    • Special coolant tank
    Twin turret machine
    Characteristics
    • High productivity horizontal turning center, Powerful heavy cutting vertical machining center, High productivity multi-function 2-turret turning center
    • High productivity · Optimized for shaft machining · Twin turrets at top and bottom ·High accuracy · Powerful cutting
    Characteristics
    • KITAGAWA chuck
    • V-Stand
    • Special coolant tank
  • Turbine Housings
     
    PUMA V8300MR
    Characteristics
    • High productivity vertical turning center
    • Powerful cutting · Machining capacity 830mm ·High torque 2592 N·m
    Option
    • Exclusive special chuck & jaw
    • Special I.D tool holder
    • Special workpiece measuring system
  • Timing Chain Covers
     
    T 4000
    Characteristics
    • High speed / High productivity tapping center
    • High speed · Compact · High productivity
    Option
    • D300 NC (Made by DN Solutions)
    • Tool breakage sensor (QWP)
    • Hydraulic fixture (Rotary table - 4 Axis)
    • Tool & work counter (NC option)
  • Pulleys
     
    PUMA TW2600-GL
    Characteristics
    • High productivity 2 spindle horizontal turning center
    • 2 Spindles · High speed gantry loader · High productivity
    Option
    • Mist collector
    • Taco air sensing
    • Special gripper jaw & pusher
  • Transmission Cases
     
    VC 510
    Characteristics
    • High productivity twin table vertical machining center
    • High speed pallet changing · High productivity · High speed
    Option
    • Hydraulic fixture
    • Through spindle coolant
    • Mist collector
  • Clutch Hubs
     
    PUMA TW2100-GL
    Characteristics
    • High productivity 2 spindle horizontal turning center
    • High speed gantry loader · 2 spindles · High Productivity
    Option
    • IN, OUT stocker
    • Orientation
    • Auto measuring
  • Axle Housings
     
    NHM 6300
    Characteristics
    • High-performance medium-large horizontal machining center
    • High Torque 1732 N·m·Powerful Cutting·High-Rigidity Structure
    Option
    • Hyd. Fixture
    • Linear Scale (X, Y, Z, Axis)
    • Through Spindle Coolant
  • Diffrencial Cases
     
    PUMA V400-2SP
    Characteristics
    • Compact vertical turning center, global standard vertical machining center, high-performance horizontal turning center
    • Compact·High Accuracy·High Productivity
    Option
    • 20 station turret
    • Sub Operation Box(Cycle Start, Clamp, Un clamp)
    • POKAYOKE System(Interlock Jig & Program)
    DNM 5700
    Characteristics
    • Compact vertical turning center, global standard vertical machining center, high-performance horizontal turning center
    • Compact·High Accuracy·High Productivity
    Option
    • 20 station turret
    • Sub Operation Box(Cycle Start, Clamp, Un clamp)
    • POKAYOKE System(Interlock Jig & Program)
    PUMA DNT 2600
    Characteristics
    • Compact vertical turning center, global standard vertical machining center, high-performance horizontal turning center
    • Compact·High Accuracy·High Productivity
    Option
    • 20 station turret
    • Sub Operation Box(Cycle Start, Clamp, Un clamp)
    • POKAYOKE System(Interlock Jig & Program)
  • Shafts
     
    PUMA DNT 2100
    Characteristics
    • High performance horizontal turning center
    • Powerful cutting · High accuracy · High productivity
    Option
    • Gantry loader w/turnover
    • Servo driven tailstock
    • Steady rest & TSC
    • Work locating confirmation
  • Bevel Gears
     
    Lynx 2100
    Characteristics
    • Global compact turning center
    • Powerful cutting · Compact · High productivity
    Option
    • Gantry loader automation (Built in type)
    • Auto top door
    • High productivity machine
  • Aluminum Wheels
     
    PUMA VAW800
    Characteristics
    • Robot System
    • High productivity aluminum wheel processing vertical /horizontal turning center / Powerful heavy cutting vertical machining center / Powerful cutting High productivity
    Option
    • Measurement correction function
    • Auto measuring unit(Marposs)
    • Vision system for air hole positioning
    PUMA AW560
    Characteristics
    • Robot System
    • High productivity aluminum wheel processing vertical /horizontal turning center / Powerful heavy cutting vertical machining center / Powerful cutting High productivity
    Option
    • Measurement correction function
    • Auto measuring unit(Marposs)
    • Vision system for air hole positioning
    Mynx 5400 II
    Characteristics
    • Robot System
    • High productivity aluminum wheel processing vertical /horizontal turning center / Powerful heavy cutting vertical machining center / Powerful cutting High productivity
    Option
    • Measurement correction function
    • Auto measuring unit(Marposs)
    • Vision system for air hole positioning
  • Forged Wheels
     
    PUMA VAW800
    Characteristics
    • High productivity aluminum wheel processing vertical turning center
    • Powerful heavy cutting vertical machining center
    • High productivity · Powerful cutting · High rigidity
    Option
    • Torque ship function
    • Air gap sensing
    • Remote machine offset
    Mynx 6500/50 II
    Characteristics
    • High productivity aluminum wheel processing vertical turning center
    • Powerful heavy cutting vertical machining center
    • High productivity · Powerful cutting · High rigidity
    Option
    • Torque ship function
    • Air gap sensing
    • Remote machine offset
  • Scrolls
     
    PUMA TW2600M-GL
    Characteristics
    • High productivity 2 spindle horizontal turning center
    • 2 Spindles · High speed gantry loader · High productivity
    Option
    • Mist collector
    • Coolant chiller
    • Drum chip conveyor
  • Compressor Cylinders
     
    DNM 4500
    Characteristics
    • Global standard vertical machining center, compact economical turning center
    • Easy machine · High speed · High productivity
    Option
    • Mapal tool
    • ATC not used (only one tool)
    • Air sensing unit
  • Pulley Clutchs
     
    PUMA TW2100
    Characteristics
    • High productivity 2 spindle horizontal turning center
    • High speed gantry loader · 2 spindles · High productivity
    Option
    • Robot interface
    • Inverter hydraulic unit
    • MQL system
  • Pulleys
     
    PUMA TW2600B_GL
    Characteristics
    • Twint turret, twin spindle HTC with forward-facing chucks
    • Easier automation · High productivity · High cutting speed · Excellent machining capabilities
    Option
    • Spindle nozzle A2-89 AP40 Motor
    • Work locating confirmation (Air sensing)
    • Work & tool counter
  • Pump Brackes
     
    PUMA V400
    Characteristics
    • High productivity compact vertical turning center
    • Excellent machining capability · High cutting speed · Safety · Reliability
    Option
    • Work locating confirmation (Air sensing)
    • Coolant chiller
    • Chuck cylinder 1530RE-UN
  • Roters
     
    PUMA TW2100M_GL
    Characteristics
    • Twin-Turret, Twin-Spindle HTC with Forward-Facing Chucks, Global standard vertical machining center
    • Easier Automation·High Productivity · High Cutting Speed ·Excellent Machining Capability
    Option
    • Work locating confirmation (Air sensing)
    • TSC (Through spindle coolant)
    • Liner scales (X,Y Axis)
    • Coolant chiller, 5 axis rotary table
    DNM 4500
    Characteristics
    • Twin-Turret, Twin-Spindle HTC with Forward-Facing Chucks, Global standard vertical machining center
    • Easier Automation·High Productivity · High Cutting Speed ·Excellent Machining Capability
    Option
    • Work locating confirmation (Air sensing)
    • TSC (Through spindle coolant)
    • Liner scales (X,Y Axis)
    • Coolant chiller, 5 axis rotary table
  • Core Plates
     
    DNM 750L II
    Characteristics
    • Global standard vertical machining center, traveling column VMC with multiple work zones
    • Compact · High speed · High productivity
    Option
    • Flood coolant (1.8Kw)
    • Work locating confirmation (Air sensing)
    • Tool breakage unit (BK9)
    VCF 850SR II
    Characteristics
    • Global standard vertical machining center, traveling column VMC with multiple work zones
    • Compact · High speed · High productivity
    Option
    • Flood coolant (1.8Kw)
    • Work locating confirmation (Air sensing)
    • Tool breakage unit (BK9)
  • Rack Housings
     
    Lynx 2100
    Characteristics
    • Compact economical turning center, Powerful heavy cutting vertical machining center, Compact horizontal machining center
    • Powerful cutting · Compact · High productivity
    Option
    • Hydraulic fixture
    • Through spindle coolant
    • Shower coolant
    Mynx 5400 II
    Characteristics
    • Compact economical turning center, Powerful heavy cutting vertical machining center, Compact horizontal machining center
    • Powerful cutting · Compact · High productivity
    Option
    • Hydraulic fixture
    • Through spindle coolant
    • Shower coolant
    HC 400 II
    Characteristics
    • Compact economical turning center, Powerful heavy cutting vertical machining center, Compact horizontal machining center
    • Powerful cutting · Compact · High productivity
    Option
    • Hydraulic fixture
    • Through spindle coolant
    • Shower coolant
  • Control Arms
     
    Mynx 6500 II
    Characteristics
    • Powerful heavy cutting vertical machining center
    • Powerful cutting · High rigidity · High productivity
    Option
    • Work locating confirmation (Air Sensing)
    • Tool breakage unit (BK9)
    • TSC (Through spindle coolant)
    • Rotary table (2-axis)
  • Tie Rods
     
    Lynx 2100
    Characteristics
    • Compact economical turning center, High speed / High-productivity tapping center
    • High Speed·Compact·High Productivity
    Option
    • Air Sensing Unit
    • UBL Chuck | Hydraulic Fixture
    T 4000
    Characteristics
    • Compact economical turning center, High speed / High-productivity tapping center
    • High Speed·Compact·High Productivity
    Option
    • Air Sensing Unit
    • UBL Chuck | Hydraulic Fixture
  • Carriers
     
    Mynx 6500 II
    Characteristics
    • Powerful heavy cutting vertical machining center
    • High rigidity structure · Easy machine operation · Powerful cutting
    Option
    • Gantry loader (2-Axis)
    • Rotary table
    • Top door
  • Assist Housings
     
    DNM 4500
    Characteristics
    • High productivity Global standard vertical machining center, compact economical turning center
    • High productivity · High speed · Easy machine operation
    Option
    • Rotary table (w/scales)
    • Auto unloading system
    • Special coolant system (drum)
    • Coolant chiller
  • Outer Rings
     
    PUMA TW2100-GL
    Characteristics
    • High productivity 2 spindle horizontal turning center
    • High speed gantry loader · 2 spindles · High productivity
    Option
    • Air sensing | Mist collector
    • Re-chucking unit
    • Hinged chip conveyor
  • Rear Carries
     
    NHP 4000
    Characteristics
    • High speed, high performance horizontal machining center
    • High productivity · Compact·High accuracy
    Option
    • Mist collector
    • Gantry loader
    • In/out stocker
  • Knuckles
     
    NHP 5000
    Characteristics
    • High speed, high performance horizontal machining center
    • High productivity · Compact · High accuracy
    Option
    • Robot interface, HSK A63
    • Linear scales in X, Y, Z
    • Pallet rotate at loading station
    • Air sensing, Full B axis (0.001°)
  • Control Arms
     
    Mynx 6500 II
    Characteristics
    • Powerful heavy cutting vertical machining center
    • Powerful cutting · High rigidity · High productivity
    Option
    • Work locating confirmation (Air Sensing)
    • Tool breakage unit (BK9)
    • TSC (Through spindle coolant)
    • Rotary table (2-axis)
  • Hub
     
    PUMA TW2600-GL
    Characteristics
    • High productivity 2 spindle horizontal turning center, High speed / high productivity tapping center
    • High productivity · 2 Spindles · High speed gantry loader
    Option
    • Full automation line (Gantry Loader)
    • Air gap sensing
    • In conveyor, side conveyor with turn over
    VC 3600/30
    Characteristics
    • High productivity 2 spindle horizontal turning center, High speed / high productivity tapping center
    • High productivity · 2 Spindles · High speed gantry loader
    Option
    • Full automation line (Gantry Loader)
    • Air gap sensing
    • In conveyor, side conveyor with turn over
  • Hub
     
    PUMA TW2600-GL
    Characteristics
    • High productivity 2 spindle horizontal turning center, High speed / high productivity tapping center
    • High productivity · 2 Spindles · High speed gantry loader
    Option
    • Mist Collector | Screw Type Chip Conveyor
    • Work Check Unit, Instocker, Transfer
    • Twin Gantry loaderOver
    Lynx 2100
    Characteristics
    • High productivity 2 spindle horizontal turning center, High speed / high productivity tapping center
    • High productivity · 2 Spindles · High speed gantry loader
    Option
    • Mist Collector | Screw Type Chip Conveyor
    • Work Check Unit, Instocker, Transfer
    • Twin Gantry loaderOver
  • Caliper Carriers
     
    VC 430
    Characteristics
    • High productivity twin table vertical machining center
    • High speed · High speed pallet changing · High productivity
    Option
    • Special coolant tank
    • 2 step tool breakage detection
    • Setup shower coolant
  • Master Cylinders
     
    VC 3600/30
    Characteristics
    • High speed, high productivity dual pallet tapping center
    • High speed · Dual pallet · High productivity
    Option
    • Auto door
    • Linear scales (X- Axis)
    • Coolant level switch
  • ABS Blocks
     
    NHP 4000
    Characteristics
    • High speed, high performance horizontal machining center
    • High speed · Powerful cutting · High accuracy
    Option
    • Hydraulic unit (150bar)
    • Tool breakage detector (External)
    • Lubrication system (Air mixing valve)
  • Brake Drums
     
    PUMA V400
    Characteristics
    • Compact vertical turning center, High speed / High productivity dual pallet tapping center
    • High speed · Dual pallet · High productivity
    Option
    • Dual chucking pressure
    • Hydraulic fixture
    • Air gap sensor
    VC 3600/30
    Characteristics
    • Compact vertical turning center, High speed / High productivity dual pallet tapping center
    • High speed · Dual pallet · High productivity
    Option
    • Dual chucking pressure
    • Hydraulic fixture
    • Air gap sensor
  • Caliper Housing
     
    Mynx6500/50
    Characteristics
    • Powerful heavy cutting vertical machining center
    • High rigidity · Powerful cutting · High productivity
    Option
    • Work locating confirmation (Air sensing)
    • Rotary table
    • TSC (Through spindle coolant)
 

Our Automotive Industry Customers

DN Solutions provides customers with high-quality solutions that enable them to efficiently manufacture many of the key
components that determine automobile performance, safety, efficiency, and comfort.

  • U.S.A

    DANA CORPORATION,
    EATON CORPORATION,
    LINAMAR, TRW

  • Mexico

    VALEO, AAM

  • Brazil

    Denso, Mahle, WEG

  • Germany

    AMTEC Auto LTD,
    Knorr-Bremse,
    Linamar Powertrain

  • Sweden

    Scania Volvo,
    Car Corporation

  • Italy

    BREMBO,
    DANA ITALIA, SATA

  • Turkey

    AKIS, BMC, OTOKAR

  • India

    AMTEK AUTO,
    RICO AUTO,
    BRAKES INDIA,
    RAMKRISHNA
    FORGINGS

  • China

    Honda Auto,
    Jiangling Motors, JAC

  • Thailand

    Delphi Automotive,
    Honda Automobile,
    Fujikoki

  • South Korea

    GM, MANDO,
    HANON System

Our Automotive Industry Customers

DN Solutions provides customers with high-quality solutions that enable them to efficiently manufacture many of the key components that determine automobile performance, safety, efficiency, and comfort.

  • Maximum efficiency with minimum workforce

    “DN Solutions’ LPS system, introduced by HYPI, is a linear pallet
    system designed to maximize productivity and quality with a
    minimum workforce. The 12-pallet LPS is suitable not only for
    large factories but also for small and medium-sized firms. Another
    great advantage is the perfect service offered by DN Solutions
    after the design, establishment and installation of the automated
    system. We are currently using the HP 5100 primarily because it
    can respond very quickly to frequent changes of workpieces.” -A Company

  • Reliable customer service

    "We had confidence in DN Solutions' machines due to their stable
    operation rate and durability. This is already our fourth project
    with DN Solutions. While we were conducting the system line
    project, DN Solutions shared its technology with us unreservedly,
    and accepted all our requirements including any additional
    functions we needed in connection with various regulations.” - B Company